Khojak Tunnel

This article has appeared earlier on the website, All Things Pakistan.
See other articles by Owais Mughal on Pakistan.

Also see Agha Waseem Ahmed's photographs of the Quetta - Chaman line.

Khojak tunnel end
Khojak tunnel end
(Click for a larger view.)

Taking a trip through famous landmarks of Pakistan Railway network has remained a favourite topic at ATP (All Things Pakistan). In the past few months we have travelled through Bolan Pass, Khyber Pass and Chappar Rift. Today we'll visit yet another marvel of civil and mechanical engineering present on Pakistan's Railway Network. It is called the Khojak tunnel. Built 115 years ago (September 1891), it was then the fourth longest tunnel in the world and to date it is the longest tunnel in Pakistan.

The photo to the right shows the fortified entrance to Khojak Tunnel. This photo was first published in 1910 by Mullick Brothers of Quetta.

Why was Khojak Tunnel built?

The construction of Sibi-Quetta-Chaman railway line was planned in 1857-58 with the ultimate aim of taking it to Kandahar, and forestalling the threat of Russian offensive in India. At that time there was a recurrent fear of Russian invasion into India through the Bolan pass. Some graves of Russian noblemen from 1850s are found in Sibi-Khost area of Baluchistan which suggests that Russians were already active in this area.

The following photo is also circa 1910 and shows a ceremony going on at the tunnel entrance. The locomotive shown in the photo appears to be an Indian Class L 4-6-0.

Khojak tunnel
Khojak tunnel
(Click for a larger view.)

The British captured Quetta and its adjoining area in 1876 and formed the Kandahar State Railways with an aim to connect Sukkur (Sindh) with Kandahar (Afghanistan). Work began in 1879. However, by 1888, the idea of building the railway line upto Kandahar was dropped. The project was renamed Chaman Extension Railway. The railway line would now go up to Chaman only. Chaman is the last Pakistani station on Pak-Afghan border.

Khojak tunnel, Quetta side
Khojak tunnel, Quetta side. Photo by Iqbal Samad Khan.
(Click for a larger view.)

To reach Chaman, the railway line had to pass through the Khojak pass which was an unsurmountable obstacle at that time. Hence it was decided to tunnel this pass, and the project was named as Khojak Tunnel.

The photo to the right shows the tunnel entrance from Quetta side.

Location

The Khwaja Amran Mountains
A view of the Khwaja Amran Mountains
(Click for a larger view.)

Built in the historic Khojak pass, the tunnel is located some 113km from Quetta on the Quetta-Chaman Railway line. Khojak pass itself is located across the Khwaja-Amran offshoot of the Toba-Kakar mountains.

The Khwaja-Amran mountain is shown in the photo to the left. The tunnel is built under these mountains.

The tunnel is located between the towns of Sanzala and Shelabagh. The pass reaches its crest at Shelabagh railway station at an altitude of 5394 feet above seal level. Considering Quetta as 0 km and skipping smaller towns en route following table gives an idea of Khojak's location and altitudes.

Station DistanceElevation
Quetta0km 5599'
Bostan33km 5154'
Gulistan82km 4838'
KilaAbdullah 96km 5186'
Shelabagh112km 5394'
Khojak Tunnel
Sanzala123km  
Chaman142km 4034'
Chaman Station, 1895
Chaman Station, 1895
(Click for a larger view.)

The landscape of this whole area is very inhospitable. It is mostly without any vegetation. The name of towns here however, give a false impression of this area being very green. But the truth is there is no blooming flower in Gulistan ("the land of flowers"), there is no fort in Kila Abdullah ("Fort Abdullah"), no garden in Shelabagh ("Garden of Shela") and no fruit garden in Chaman ("fruit garden"). There used to be, however, a huge traffic of fruit from Afghanistan into India. Before 1947 there was a daily fruit train from Chaman equipped with ice-packed refrigerated vans which took fruit to places as far away as Calcutta and Chennai (the then Madras).

The photo to the above left shows Chaman station in 1895. Photographer is William Henry Jackson.

The Construction Phase (1889-1891)

The total Length of Khojak tunnel is 3.912km (2.415 miles). Something this gigantic was never constructed in the sub-continent before.

Khojak tunnel entrance from the Chaman side
Khojak tunnel entrance, Chaman side
(Click for a larger view.)

The photo to the right shows Chaman side entrance of Khojak tunnel.

At the time of construction of this tunnel, there was no skilled lobour available for the job in India. Equipment and ironworks had to be ordered from England. An army of laborers was recruited from all parts of India as well as other countries. The workers for Khojak Tunnel came from Herat, Seistan, Kandahar, Ghazni, Kabul, Jalalabad, Swat, Bannu, Kafiristan, Kashmir, Tibet, Punjab, Mekran, Arabs from the Persian Gulf and Zanzibar. There were a large number of Hazara people as well as Sikh carpenters and masons and brick burners from Bengal. 65 Welsh miners were especially recruited for the Khojak Tunnel project, who had experience in building the Severn Tunnel through the treacherous water-bearing strata of England.

The work on Khojak Tunnel began on April 14, 1888 and the first steam engine rolled through the completed tunnel on September 5, 1891.

Boring the Khojak tunnel
Boring the Khojak tunnel, 1889
(Click for a larger view.)

The photo to the left is taken by Fred Bremmer in 1889 and it shows the drilling process being carried on Khojak Tunnel from Shelabagh side.

As thousands of workers were working on Khojak tunnel there was not enough drinking water available in the area. Therefore up to 80 tonnes of water was trasported daily to the construction site by rail. The Khojak Pass is also notorious for cold winds that blow here during winters and many people died of pneumonia during the construction phase of the tunnel. In the winter of 1890-91 a breakout of typhoid killed 800 workers in 4 months.

Nature and disease were not the only callenges faced at Khojak Tunnel. Work on the tunnel was started from both ends but due to some surveying error the two tunnels did not meet in the center and the engineer in charge attempted suicide. In the second attempt the error was corrected and both tunnels met in the center, however, it created a very distinguished hump (crest) in the center of the tunnel. An automatic bell was installed at this hump. As soon as the train crossed this hump, this bell used to ring and train engineer would know that he had reached the center of the tunnel. This automatic bell is still working.

During the construction phase, a temporary trolley incline was used to transfer the construction men and material up and over the pass. The trolley was pulled up by a rope.

Rope incline on Khojak Pass
Rope incline on Khojak pass, 1889
(Click for a larger view.)

See the photo to the left which was also taken by Mr. Fred Bremmer in 1889. In the enlarged image you can note how the trolley line splits into two near the top so that ascending and descending trolleys can cross each other.

Workers at Khojak Tunnel site used to be overly fatigued as 19 million (19,724,426 to be exact) bricks to line the Khojak tunnel had to be burned on the site kiln. The there were five more tunnels to be built in the area besides the Khojak Tunnel. 6549 candles were used inside the tunnel during the time of boreing to keep it lit.

Construction entrance of Khojak tunnel, Shelabagh side
Construction entrance of Khojak tunnel, Shelabagh side, 1889
(Click for a larger view.)

The photo to the right is of the under construction entrance of the tunnel from the Shelabagh side. Note how brick deposits to be used for tunnel lining are laying on the ground.

The railway line stopped short of Durand Line border at Chaman where a huge dump of permanent way material was created in the event that the extension to Kandahar proved necessary. This storage of material was later removed and sent to other parts of India after it was realized that a railway line up to Kandahar was not needed any time in the near future.

Grades inside the Tunnel

The tunnel is mostly straight but there are vertical grades. Starting from Shelabagh the line first rises at 1 in 1000 grade, then it levels off for a while before gowing downward at 1 in 500, 1 in 88 and 1 in 40 grades.

Trolleys with members of the World Transportation Commission crossing the Khojak Pass
Trolleys crossing the Khojak Pass
(Click for a larger view.)

The photo to the left shows members of World Transportation commission crossing Khojak Pass in two hand cars in the year 1895.

The Legend behind Shelabagh

On the eastern entrance of the tunnel there is a very small settlement called Shelabagh.

Khojak tunnel entrance, Shelabagh
Khojak Tunnel entrance, Shelabagh
(Click for a larger view.)

The photo to the right shows the tunnel entrance after it was completed in 1892 as well as the Shelabagh station.

An interesting account which has been published by Pakistan Railways is worth mentioning:

A popular legend has it that Shela Bagh was named after Shela, an Indian dancer who used to divert the attention of tired workers. Like many other legends, this one about the origin of the name may be purely fictional but the tunnel itself, which stands as a living monument of the Britishers' engineering skill, industry and commitment, is a fact undoubted, enchanting and inspiring.

The Five Rupee Note

Pakistan 5-rupee note with Khojak tunnel
5-rupee note of Pakistan with Khojak tunnel image
(Click for a larger view.)

In 1976, State Bank of Pakistan paid their part of homage to this great engineering feat by printing the image of Khojak Tunnel entrance on the Rupee 5 note. This note remained in circulation until 2005.

The photograph to the left shows a Rs 5 note of Pakistan showing Khojak Tunnel printed on it.

Lighting inside the Tunnel

Since 1891, huge concave mirrors mounted on a trolley have been used to light the Khojak tunnel. These mirrors are placed at the tunnel entrance and sunlight is reflected into the tunnel while maintenance work is carried out. These mirror trollies are housed at a shed near the tunnel. It is interesting to note that 115 years have passed but same old method is being used to light up the tunnel even today. A friend who recently travelled through Khojak Tunnel has the following to say about the mirrors that are used for lighting.

At Shelabagh, we had a unique and very interesting experience to go inside the tunnel and ride a manually driven inspection trolley. In the honour of the distinguished guests, which we were, the seat of the trolley was made more comfortable by putting a blanket on the wooden bench. Two men started pushing the trolley while running on the rail track. When we got up to a good speed, both men stopped pushing the cart and jumped on. Here we also experienced the use of mirrors to reflect sunlight into the tunnel. The mirrors lit the whole tunnel and it was a great idea to produce light without any fuel or machine. This light was bright enough that I had to request them to stop reflecting it so that I could take some photogrpahs, in which I wanted to have dark background, to show the inside of the tunnel.

King Amanullah's journey

One of the interesting incidents with the Khojak Tunnel was the royal visit of King Amanullah. In December of 1927 King Amanullah of Afghanistan and his queen started on a seven-month official visit to India, Egypt and Europe. The purpose of this visit was to learn ways and means of how to modernize Afghanistan. The British Viceroy in India sent a special train called the Vice-Regal to Chaman to bring the King to India (Quetta, karachi and Mumbai to be exact) from where he was going to embark on his journey to Egypt and Europe. The Vice-Regal train to Chaman consisted of 4 steam locomotives and 12 coaches. The locomotives were of HG/S 2-8-0 type. Two locomotives were used at the front and two at the back of the train. When the train went inside the Khojak tunnel, either the King himself or some one from his party got alarmed at the long smoky tunnel and pulled the communications cord. It caused a coupling to break and the train came to a halt inside the tunnel. It took 20 minutes to restart the train and get it going again.

Western end of Khojak tunnel
Western end of Khojak tunnel
(Click for a larger view.)

The photo to above left shows the western end of Khojak Tunnel in 1895.

Future Plans

In November 2005, the Government of Balochistan commissioned Pakistan Railways for undertaking a feasibility study for extending the purview of usage of the Khojak tunnel. The study would look into the prospects of whether the current rail tunnel can be converted into a rail cum road tunnel, or whether there can be an alternate provision for a new road tunnel. The other proposal is to widen the upper limits of the tunnel to use it as rail tunnel able to have extra headroom for the provision of train movement with roll-on, roll-off easiness for tractors and counter-mounted trucks.

Khojak Tunnel is also expected to lose its title of longest tunnel in Pakistan to Lowari tunnel which will be 8.6km (5.3 miles) long and is expected to open in 2008.

About Fred Bremner's photographs

As you may have noticed already, many of the photos in this article are by Fred Bremner. Here is a brief description of how Fred Bremmer got involved with Khojak Tunnel project. In 1889 Baluchistan had a British Governer. His name was Robert Sandeman. The present city of Zhob had its earlier name Fort Sandeman named after him. Sandeman invited British viceroy, Lord Lansdowne to meet the Khan of Kalat in 1889. Kalat was a semi-autonomous area of Baluchistan in those days and the ruler used the title 'Khan'. A British photographer Fred Bremner who was there to photograph the occasion also took some photos of the under construuction Khojak Tunnel.

References and Acknowledgements

  • Couplings to the Khyber, by P.S.A. Berridge, 1968
  • Around the World in the 1890s
  • Khojak Pass with Longest Tunnel in Pakistan by Tahir Imran Khan
View of Shelabagh, 1889
View of Shelabagh, Khojak Pass, 1889
(Click for a larger view.)
Gulistan station, 1895
Gulistan station, 1895
(Click for a larger view.)
Gulistan station, 1895
Gulistan station, 1895
(Click for a larger view.)
Text of article provided by Owais Mughal, Copyright © 2006.
Images are from various sources: Library of Congress, USA; Harappa.com (by permission); Iqbal Samad Khan, ex-GM of PR; and Owais Mughal.
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